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SESSION 6 - Evaluation and Control of Wind Tunnel Measurement Processes

Dr Michael Hemsch, Aerospace Technologist

SESSION 6 - NASA Langley


In 1998-2000, NASA Langley adopted a new framework for statistical evaluation and control of its wind tunnel measurement processes over time. The framework was implemented in five major tunnels at Langley:

(1) the National Transonic Facility,
(2) the Unitary Plan Wind Tunnel,
(3) the 14-ft x 22-ft Subsonic Wind Tunnel, the
(4) Transonic Dynamics Tunnel and
(5) the 16-Foot Transonic Tunnel (now closed).

The methodology is adapted from elements of the Measurement Assurance Plans developed by the National Bureau of Standards (now the National Institute of Standards and Technology) for standards and calibration laboratories. The methodology is based on the notions of statistical quality control (SQC) from manufacturing and metrology together with check standard testing. The results over time of the check standard repeat-run sets are analyzed using the statistical control chart methods of Walter A. Shewhart long familiar to the SQC community.

Each tunnel’s check standards typically consist of a suitable wind tunnel model and a calibration probe, among others. Using control charts, the output from the check standards is monitored for back-to-back repeatability, within-test repeatability and across-test repeatability.

Our experience suggests that back-to-back repeatability is essentially a function of the instrument chosen and the test section used. However, the subgroup-to-subgroup variation, i.e. within-test and across-test, can include significant effects of test personnel decisions and facility activities, making it important to monitor such variations.

In the presentation, the details of the SQC methods used in the NASA Langley wind tunnels are described and force balance and calibration probe control charts obtained over the past decade are presented. In addition, SQC methods and control charts results are presented for various other measurement processes as well. Those processes include test section flow angularity measurements, instrument calibration, and tracking of balance zeros during a test.

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 sp Michael Hemsch

Dr Michael Hemsch, Aerospace Technologist

Dr. Michael Hemsch – Aero Uncertainty Lead at NASA Langley Research Center, USA, since 1998. Currently, Uncertainty Lead for the aero databases generated at Langley for the Constellation Ares I project. This job entails determining and quantifying all significant error sources for the input to and construction of the databases. The inputs consist of results from various wind tunnels as well as output from simulations using computational fluid mechanics codes.


Previously at Langley, Dr. Hemsch supported the development of the current NASA Standard for Models and Simulations. He also developed techniques for evaluating and controlling wind tunnel measurement processes using the statistical quality control approach pioneered by the National Bureau of Standards (now NIST). The presentation discusses those techniques and their current implementation in the Langley wind tunnels. For the implementation, Dr. Hemsch developed a short course which was delivered over 20 times to Langley wind tunnel engineers and technicians as well as other institutions such as ATK and The Boeing Company. Prior to his uncertainty work at NASA, Dr. Hemsch worked for NASA Langley, Nielsen Engineering & Research, Inc. and United Technologies Corporation in tactical missile aerodynamics and launch vehicle thermosciences.

Dr. Hemsch has been lead or co¬-author for over 80 publications. He was co¬-editor of the AIAA Progress Series books entitled “Tactical Missile Aerodynamics”. He was Technical Chairman for the 1987 AIAA Atmospheric Flight Mechanics Conference and he supported the first three AIAA Drag Prediction Workshops with statistical analyses.

Dr. Hemsch has been active in wind tunnel testing for 36 years having participated in tests in 12 different low-speed, subsonic, transonic and supersonic wind tunnels at NASA’s Langley, Ames and Glenn Research Centers as well as AEDC.

Dr. Hemsch received his bachelor’s degree in mechanical engineering in 1962 from Santa Clara University and his Masters and Ph.D. degrees from Stanford University in 1966 and 1971 respectively.

 

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